Troubleshooting

We provide troubleshooting services for piping, boiler, and heater systems, addressing engineering challenges at any stage of design or on-site project execution.

• Vibration Analysis: Address excessive vibrations and resonance; assess pipe supports, dampers, and expansion joints.
• Leak Detection: Inspect for leaks at flanges, valves, and welds; perform NDT (e.g., ultrasonic, radiographic) for hidden cracks.
• Pressure and Temperature Assessment: Verify operational parameters against design limits; identify stress, fatigue, or thermal expansion deviations.
• Thermal Expansion and Stress Analysis: Evaluate expansion loops, joints, and thermal misalignment to mitigate strain on piping and components.
• Pipe Support and Hanger Inspection: Check support alignment and functionality; rectify sagging or restricted movement to ensure stability.
• Flow and Noise Issues: Analyze flow dynamics for turbulence or cavitation; resolve noise from steam flow, valves, or pressure systems.
• Valve and Instrumentation Checks: Verify valve operations; calibrate instruments for accurate pressure, temperature, and flow monitoring.
• Alignment and Flange Management: Inspect pipe alignment with turbine connections; address flange misalignment and gasket issues.
• Compliance and Safety Assessment: Ensure adherence to standards (e.g., ASME, API); validate venting, draining, and isolation safety protocols.
• Process improvement and optimization within and beyond the boiler or heater house, extending to downstream processes; consultancy services for boiler and heater systems, including in-operation troubleshooting.