Engineering Analysis, Simulation & Modeling Services

ENGINEERING ANALYSIS, SIMULATION & MODELING SERVICES

Design Validation and Optimization through Simulations has helped to Reduces Performance Risk, uncovers Design Flaws and Product Design Lifecycle Time and Cost Significantly and give insights into Margins Available for Optimization.

Our Broad Range of Engineering Analysis and Simulation Portfolio is listed below:

  • Linear, Non-linear (Contact, Geometric, Material)
  • Static Stress – FEM Analysis, Seismic Analysis
  • Linear and Non-Linear Buckling
  • Fatigue Analysis and Life Prediction
  • Thermal Analysis, Fracture Analysis, Crash Analysis
  • Design Optimization
  • Dynamic Analysis includes –
    -Transient, Modal, Harmonic Response
    -Piping and Pressure Vessels

CFD

CFD (Computational Fluid Dynamics) is a highly effective technique for analysing Fluid Flow and Heat Transfer in complex systems. Leveraging deep expertise in fluid mechanics and thermodynamics, our team provides advanced solutions that help clients optimize performance and efficiency.
Below are some of the key analysis types we routinely perform:

  • Incompressible Flows, Compressible Flows
  •  Laminar & Turbulent Flows
  •  Heat Transfer Studies, Multiphase Analysis
  •  Moving Reference Frame (MRF) Analysis
  •  Mixing Tanks, Fluid-Structure Interaction (FSI)
  •  RTD Analysis, Hydrodynamic Analysis

CAD

CAD Modeling and Drafting Services are essential for creating accurate, detailed representations of designs, enabling precise visualization, simulation, and optimization of products and systems. These services ensure efficient design iteration, minimize errors, and facilitate seamless manufacturing by generating 3D models and technical drawings that meet industry standards and specifications.

Some of the core CAD Modeling and Drafting Services we regularly provide:

  • 3D Solid Modeling Services for – Automotive, Consumer Products
  • 2D to 3D: Conversion of 2D Drawings into 3D Solid Models & Vice Versa
  • Paper/PDF to CAD: Converting the Paper Drawings (readable scan copy)
  • Hand Sketched or Hand-Drawn Legacy Files into Accurate CAD Drawings
  • Design & Engineering Services, Material Handling Industries, Heavy Equipment

PIPING STRESS ANALYSIS (THERMAL & FLEXIBILITY)
Pipe Stress Analysis for Onshore and Offshore, Power & Process Piping

  • Pipe Stress and Flexibility Analysis for Metallic & Non-Metallic Pipes (Effects of Thermal Loads, Occasional Loads such as Hydrostatic Test, Safety, Valve’s Reaction Force, Seismic, Wind & Sustained loads)
  • Vibration Analysis, Steam & Water Hammer, Sea Wave Load Spectrum, Safety Valve Reaction Force
  • Stress Analysis of Piping Connected to Strain Sensitive & Stationary Equipment e.g. Turbine, Pumps, Boilers, Compressors, Tank, Pressure, HP/LP heaters, Deaerator, Vessels, Drums, Columns, etc.
  • Critical Piping Support Calculation, Designs e.g. Constant and Variable Spring Hangers, Studs, Rod Hangers/Bottom Support
  • Load Calculation for Pipe Support, Spring Hanger Data Sheets, Plates, Inserts & Loading Drawing (Input to Civil)
  • Calculation of Spring Stiffness, Thrust force of Expansion, Hydraulic Calculation, Surge Analysis, CAE, CFD & Design Validation
  • FEA – Piping Equipment or Special Fittings, Nozzle Flexibilities, Allowable Nozzle Loads, Stress Intensification Factors, Flange Leakage Calculation

EQUIPMENT / TANK- DESIGN, ANALYSIS & DETAILING

  • Mechanical Design of Pressure Vessels, Tanks, Distillation Columns, etc. includes – Design Pressure Vessels (ASME SEC VIII Div 1 & 2, PD5500 etc.) & Design Tanks (API 650, 620 etc.)
  • Thermal & Mechanical Design of Heat Exchanger, Mechanical Data Sheet Preparation, GA Drawing
  • Strength Calculation by using In-House Programs/ PV ELITE
  • Detail Design Calculations for Process Equipment for Industries
  • Preparation Detailed/Fabrication Drawings, BOM, CFD Analysis, Finite Element Analysis (FEA)
  • Pressure Vessel & Tank FEA
  • FEA as Per ASME-Section VIII-2
    FEA Analysis in Hydrostatic Loading
  • Buckling Simulation
  • Structural Integrity as per API/IS
  • FEM Analysis of Welded Structures & Silo
  • Design of Mounded Bullets, Agitators, Filters, Heat Exchangers (Shell and Tube Type): As per ASME Sec VIII Div 1-part UHX, TEMA, EN- 13445 & PD -5500
  • Underground and above ground (Single Wall Double Wall) horizontal storage tanks as per UL- 58, EN 12285-1 & EN 12285-2.
    Design and Detailing of Flare Steel Stack: ASME Sec VIII Div.1 + STS 2000